CUSTOM PATCH HATS, SEWN IN SPOKANE
Custom patch hats are our specialty. Choose a trucker, dad hat, snapback, structured cap, fitted hat or beanie, pick a woven, leather, PVC or embroidered patch, and we sew it at our Spokane, WA shop. Orders start at 24 hats, quotes come back within 24 hours, and you can design the hat free online first.
- 24-hat minimum
- Quote in 24 hours
- Sewn in Spokane
- Free mockups
Pick the patch that fits your brand
The patch is the first thing people read on a hat. Each type has a different look, a different feel and a different best use.
Leather patches
Laser-engraved leather with a premium, rugged look that ages well. Best for simple logos and outdoor, craft and heritage brands.
Woven patches
Fine detail, small text and bold color on a flat, clean surface. Best for detailed logos and multi-color artwork.
PVC patches
Moulded rubber with a glossy, raised finish that handles weather and water. Best for outdoor, sport and work hats.
Embroidered patches
Fully stitched artwork with a classic, textured finish. Best for team, club and traditional looks.
See your hat before you order
Drop your logo onto a real hat photo in our free hat mockup generator. Pick a trucker, dad hat, snapback or beanie, place your patch and send the design straight to us for a quote. No sign-up.
Which hat should carry it
Patch size, placement and hat shape decide whether a hat gets worn or left in the truck. Try them in the free generator before you commit.
Trucker hats
Foam front, mesh back. The front panel is a natural home for a patch.
Dad hats
Unstructured and low profile. Popular for staff and shelf merch.
Snapbacks
Structured crown with an adjustable strap, so one hat fits a crew.
Structured and fitted caps
A clean, upright front for teams, real estate and events.
Beanies
Cuffed beanies with a woven, leather or PVC patch for the cold months.
From artwork to finished hat
Design it free
Mock up your logo on a hat in our free generator, or just send your artwork.
Get your quote
Tell us the hat style, patch, colors, quantity and date. Pricing comes back within 24 hours.
Approve the artwork
Approve the mockup and quote. We source the blanks and make your patch.
We sew it
Your order is sewn in Spokane. Reorders reuse your approved artwork.
Who orders custom patch hats
Clothing brands and creators, local businesses, resorts, breweries, contractors, golf courses and events, mostly across the Northwest and shipped anywhere.
Brands and creators
A hat drop that looks like a real product, not promo gear.
Businesses and crews
One consistent hat for every crew, truck and counter.
Events and teams
A dated hat people keep as a souvenir.
Explore more
- Custom hats
- Free hat mockup generator
- Contract hat sewing
- Wholesale custom hats
- Custom hats for business
- How to start a hat brand
- Custom hats Spokane
Print and embroidery shops: we sew your hats
Run a screen printing or embroidery shop? Contract hat sewing has no minimum and no setup fees, starts at $3.00 per unit, has a 5-day turnaround and can be blind shipped under your name.
Frequently asked questions
What is a custom patch hat?
A custom patch hat is a blank hat with a patch sewn onto the front. The patch can be woven, leather, PVC or embroidered, and carries your logo or design.
Which patch type should I choose?
Leather reads premium and rugged, woven carries fine detail and color, PVC stands up to weather and embroidered gives a classic stitched finish. Tell us how the hat will be worn and we will point you to the right one.
What is the minimum order for custom patch hats?
Custom patch hat orders start at 24 units. If you are a print or embroidery shop, contract hat sewing has no minimum.
How fast is the quote?
Quotes come back within 24 hours of you sending your hat style, patch, quantity and artwork. You do not pay to get a quote.
Can I see my hat before ordering?
Yes. Use the free hat mockup generator to place your logo and patch on a real hat photo, then send it with your quote request.
Do you keep my artwork for reorders?
Yes. Approved artwork is kept on file, so the second run is quick and matches the first.
Where are the hats made?
Every hat is sewn at our shop in Spokane, WA. We ship anywhere, and local customers in Spokane and Coeur d'Alene can arrange drop-off with no freight.
Is there a deal on the mockup generator?
Yes. Order $1,000 or more in headwear and your first year of Visualizer Pro is free.
Get pricing in 24 hours
Tell us what you are building. Order $1,000 or more in headwear and your first year of Visualizer Pro is free.
Get pricing in 24 hrs